ENG
Special Equipment
Warm In-Place Asphalt Recycling System (WIPR36)
The WIPR36 system is an innovative asphalt recycling system that allows for on-site regeneration and repair of asphalt pavements that have been damaged or deteriorated due to potholes, cracks, deformations, and aging.
PRE-HEATER
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1 st medium temp. heating
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Asphalt pre-heating by IR
PRE-HEATER
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2 nd medium temp. heating
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Asphalt heating by IR
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Heating depth 50mm
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Suppression and removal
of VOC gas
RECYCLER
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3rd Heating ⇒ 4th Scarifying ⇒ 5th Recycling⇒(Paving/Compacting)
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Reduced greenhouse gas and fuel consumption
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Prevent aggregate damage and secure quality of construction
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Refreshing of old asphalt (medium temp. additives added)
Appellation | PRE-HEATER |
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Heating unit area | 6m Standard Model; Maximum width of 3.6m x length of 6m
10m Option Model; Maximum width of 3.6m x length of 10m |
Working speed | 1.5-8m/minute (varies depending on the number of pre-heaters used) |
weather conditions | All-weather conditions except for heavy rain/snow |
Heating temperature | 120°C or higher |
Power source | 105kW diesel generator (Tier 4) |
Heat source | LPG gas 2.0 tons/2.9 tons (6m/10m models) + vaporizer |
Heating method | Infrared radiant heat and convection/conduction heat by heaters |
Steam vapor removal | Steam vapor is removed through combustion treatment by the afterburner, and steam generation is suppressed |
Appellation | RECYCLER |
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Working width | Up to 3.6m for heating/cutting |
Working speed | 1.5-8m/minute |
Weather conditions | All-weather conditions except for heavy rain/snow |
Heating temperature | 120°C or higher |
Power source | 280kw diesel engine generator (Tier 4) |
Heat source | LPG gas 1.9 tons + vaporizer |
Heating method | Infrared radiant heat and convection/conduction heat by heaters |
Steam vapor removal | Steam vapor is removed through combustion treatment by the afterburner, and steam generation is suppressed. |
1st Process
(PRE-HEATER) |
[Asphalt Surface Heating]
The aged asphalt surface is preheated using infrared heaters. Heating Depth: 50mm / Working Speed: 1.5~8m/min |
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2nd Process
(PRE-HEATER) |
[Asphalt Surface Heating]
The surface preheated in the first process is further heated for reaching intermediate temperature. Heating Depth: 50mm / Working Speed: 1.5~8m/min |
3rd Process
(RECYCLER) |
[Asphalt Surface Heating]
The preheated surface is additionally heated before the cutting process to maintain intermediate temperature. Heating Depth: 50mm |
4th-1 Process
((RECYCLER) |
[Primary Asphalt Cutting]
The heated asphalt surface is scraped using cutting blades. cutting Depth: 25~50mm cutting width : 2.6~3.6m |
4th-2 Process
(RECYCLER) |
[Secondary Asphalt Cutting and Collection]
The heated asphalt surface is milled and collected using cutting Depth: 25~50mm cutting width : 2.6~3.6m |
5th Process | [Asphalt Recycling] The collected asphalt is scraped and gathered, and then recycling additives are sprayed and mixed. After recycling, it is discharged using a paving machine (conveyor-driven). Asphalt Recycling Capacity: 0.6~3.2 tons/min (based on a working width of 3.6m) |